Contract plastic injection moulding services

Contract plastic injection moulding services

Maxell Moulding Services is accredited to ISO9001 :2000 Quality Management Systems and is experienced at handling manufacturing contracts on behalf of it`s customers from design/prototype stage to full production.

Non disclosure requirements are strictly adhered to as we cover a comprehensive range of customers and industries across such diverse sectors as automotive, medical/pharmaceutical/food and pest control industries.

Supply agreements are put in place for each new project ranging from 12 months to several years covering all aspects of tooling and production.

As part of a major, global organisation, Maxell has the support and stability to offer a long term manufacturing partnership.



Precision Injection Moulding

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Precision Injection MouldingMaxell has a wide range of computer controlled precision injection moulding machines served by automatic material feed systems, high speed 3-axis CNC robots and downstream automatic assembly machinery. Products moulded in the Telford plant are very high quality, precision parts that have very close dimensional tolerances, achieved by using high precision moulding dies. It has always been Maxell policy to automate as much of the production process as possible. Using the latest in high speed robotic technology, shorter cycle times can be achieved typically reducing take out time to under 1 second. This achieves optimum productivity and means we can offer very competitive price's to our customers.

Much of the automated machinery used in the Telford plant has been designed and built by Maxell’s skilled engineering team. As well as the resulting lower capital expenditure that this in-house service provides, a great deal of time is saved in the development and installation of machinery. Projects can be started very rapidly because no time is wasted waiting for external suppliers and engineering contract companies

Precision Injection Moulding

Engineering Moulding
Maxell has experience in using Engineering Plastics to produce parts such as plastic springs, drive hubs for audio and videocassettes and other small functional parts. These can weigh less than 1 gram, or as much as 1.2 kg, and have to be very strong and hard-wearing. Our quality guarantee is Maxell’s commitment for these plastic parts, for this reason we often use vision system checks and routine quality checks, in order to satisfy the customer requirement for 100% good parts.

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Two Colour Moulding

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Two Colour MouldingMaxell has a range of Two Colour Injection Moulding Machines. These machines can produce parts with two different colours of the same material or two completely different materials in one cycle. This could eliminate the need for downstream assembling, or could be used to achieve different cosmetic or visual effects.

Our colour machines use a CORE BACK SYSTEM, which is operated by a hydraulic cylinder inside the moulding die. Using this method achieves easy maintenance of the moulding die and a faster cycle time to reduce production costs.

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Insert Moulding

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Insert MouldingWe are able to use our in-house Engineering Design team and Production Engineering team to rapidly build robotic machinery to pick and place metal inserts into the mould die in preparation for over moulding. By using robots we are able to achieve high productivity rates and accuracy. All of which means we are able to be very competitive in the market place.

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In House Design Service

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In House Design ServiceYou can avoid the use of external design service’s and the expense and more crucially unnecessary delays in project development, by close collaboration with Maxell Moulding Services at the early stages of product development. By working in partnership with you from initial concept, through the injection moulding design stage, and by sharing our expertise and experience, we can together optimise choice of plastic materials, enhance physical design, optimise production performance & methods, so reducing cost.

In House Design ServiceBy working in partnership with you the customer, from initial concept, through to the injection moulding design stage we use cutting edge engineering drawing software, arrange prototypes through Maxell Moulding Service’s established partnerships, and ensure accuracy and functionality of your products.

In House Design ServiceMaxell Moulding Services has 24 years experience in the injection moulding of plastic components and can advice and quote on anything from a simple sketch to a 3D computer model. Most drawing formats can be handled by our design department although we find STEP, IGES and DXF translate most successfully.

Maxell also offer sub-assembly work, where if the component is made up of more than one part, even non-plastic parts, we can provide a cost-effective solution to supply and assemble of your products to satisfy you the customer.

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TurnKey Manufacturing

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Design & Product Development, Injection Moulding, Printing, Assembly & Sub-Assembly, Packaging, Warehouse & Distribution , Design and Development

We have the facilities, design engineers and experience to develop your product. We can arrange tool development, Specialised production equipment, and the packaging, that will take your product to the market place. Maxell offers a 'one stop solution'

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Injection Moulding

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If your product needs Injection moulding then maybe we can include it in our effort towards your product's success.

Assembly, Sub-Assembly, Packaging, Warehousing

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Assembly, Sub-Assembly, Packaging, WarehousingMaxell Moulding Services has the resources, a versatile labour force, the warehousing, and a supplier and distribution network to meet any of your product requirements.

Sub Assembly
Here at Maxell we have extensive experience of tooling up and preparing production areas for Assembly and Sub-Assembly of customer products. Our in house Production Engineering team of highly skilled Mechanical, Electrical, Electronic, and Software engineers are engaged in the development of equipment to improve productivity and implement new products. Maxell will give you the customer quality products produced in an efficient, cost effective process.

Ultrasonic welding
We are able to offer ultrasonic welding of plastic parts with our in house equipment and 20 years experience in its use.

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Printing

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PrintingFor more than 23 years Maxell Moulding Services has been using and offering pad printing and silk screen printing to our customers.

Pad Printing
Using a soft silicone rubber pad, ink images can be transferred from a photo-etched plate onto your required part* simply by pressing the pad against the product that is to be imprinted.

  • Plastics, Composites, Metal, Glass
  • Textured or Smooth
  • Round or Flat

This type of printing is simple, yet ideal for products that are contoured or difficult to access. The pad can wrap itself around the product up to 180˚ with excellent ink coverage. This is a single colour process however ink registration is superb allowing the possibility of multi-colour printing process.

PrintingPrinting is to a high standard, whether for branding or instructions. Hardened inks are extremely durable and are suitable for heavy use; as required for mobile telephones and automotive controls.

Silk Screen Printing
By creating the screen in-house, this enables quick, efficient options to even the most demanding customer lead time requirements.

By using a rubber blade (squeegee) ink is spread evenly across the screen passing through the open spaces (pattern of your design) onto the product surface below. Once printed the ink, is allowed to dry and if necessary additional colours (max 4) can be used to exhibit the full printing potential.

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Warehousing & Distribution

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Warehousing & DistributionFrom the goods inwards stage of raw materials to the distribution of your finished product Maxell can offer both our warehousing and distribution facilities to you with the security and the electronic traceability that you would expect. Located approx 2 miles from Junction 6 of the M54 and with our global distribution network, Maxell can offer you the benefits that you would associate with a world class company.

With our Automated Warehousing no job is too big or too small for us to handle and we ensure that your delivery is on time, time after time and in all weathers.

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Clean Room Facilities

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Clean Room FacilitiesOur Clean Room facilities developed for our own optical products and more recent medical contracts are perfect for the clean room needs of your products.

Maxell Moulding Services with our vast resources and experience can ensure, your new or tried and tested product successfully moves from conception to distribution. Maxell Moulding Services can offer you In House Design and Product Development, Injection Moulding, Product Manufacture, Sub-Assembly, and Packaging, in Clean Room environments.

Our extensive skill base offers sub-assembly for even the smallest of parts and with our experience of using our clean room facilities for minute microscopic sub-assembly within the medical field, we are ideally positioned to offer this operation to meet your requirements. Specialising in Medical, Multimedia and Food areas, Maxell can offer you all of the above in a clean room environment up to class 7 to ensure the integrity and quality of your product.

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Sterile wash & Pack.

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Sterile wash & Pack.Here at Maxell we have extensive clean room facilities specialising in Medical, Multimedia and Food sectors. Maxell can offer you clean room environments up to class 7 to ensure the integrity and quality of your product.

One of our Clean room facilities has been purpose built for Sterile Wash and Pack and is using the latest technology in water preparation dedicated to the washing of surgical commodities. We are able to supply washed products ready packed to NHS standards on our own blister packing machines inside the our clean rooms.

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